If you’re a DIY enthusiast, a professional mechanic, or just someone who loves tinkering with machines and equipment, then the tool former is something that you should definitely have in your toolbox. Although it might not be as popular as other tools like wrenches, screwdrivers, and pliers, the tool former is an essential tool that can help make your job easier and more efficient.
In this article, we’ll take a comprehensive look at the tool former – what it is, how it works, its different types, and its various applications. We’ll also discuss some tips on how to use the tool former effectively and efficiently.
So let’s get started!
What is a Tool Former?
A tool former is a versatile machine tool that is used to shape metal sheets into various forms. It consists of a set of rollers mounted on a frame that can be adjusted to produce different shapes and sizes. The rollers are usually made of hardened steel and are grooved to provide traction for the metal sheet.
The tool former can be operated manually or powered by an electric motor. Depending on the type of tool former, it can be used for various applications such as bending, folding, rolling, cutting, and shaping metals.
Types of Tool Formers
There are several types of tool formers available in the market today. Each type has its own unique features and applications. Here are some of the most common types:
1. Hand-operated Tool Former
This type of tool former is powered by hand-cranking. It’s compact and lightweight, making it ideal for small-scale projects or workshops with limited space.
2. Motorized Tool Former
This type of tool former is powered by an electric motor. It’s more powerful than the hand-operated type and can handle larger sheets of metal.
3. Slip Roll Tool Former
This type of tool former is designed for rolling metal sheets into cylindrical shapes. It has three rollers that are adjusted to produce different diameters.
4. Bead Roller Tool Former
This type of tool former is used for creating beads or flanges on metal sheets. It has a set of rollers that can be adjusted to create different sizes and shapes of beads.
5. English Wheel Tool Former
This type of tool former is used for shaping sheet metal into curved surfaces. It consists of two large wheels that are adjusted to produce different radii.
How to Use a Tool Former
Using a tool former requires some skill and practice. Here are some tips on how to use it effectively:
1. Choose the Right Type of Tool Former
Before using a tool former, you need to determine the type of tool former that’s suitable for your specific application. Consider the size and thickness of the metal sheet, as well as the shape and form that you want to achieve.
2. Set Up the Machine Correctly
Ensure that the machine is properly set up before using it. This includes adjusting the rollers, lubricating the bearings, and ensuring that all safety guards are in place.
3. Practice on Scrap Metal
Before working on your actual project, practice on scrap metal first to get a feel for how the machine works and what adjustments you need to make.
4. Use Proper Technique
When using a tool former, it’s important to use proper technique to ensure accurate results and prevent injury. Always keep your hands away from moving parts and use protective gear such as gloves and safety glasses.
Applications of Tool Formers
Tool formers have various applications in different industries such as automotive, aviation, construction, and fabrication. Here are some examples:
1. Automotive Industry
Tool formers are commonly used in the automotive industry for repairing body panels, creating custom parts, and restoring vintage cars.
2. Aviation Industry
In the aviation industry, tool formers are used for manufacturing aircraft parts such as wing skins, fuselage frames, and engine nacelles.
3. Construction Industry
Tool formers are used in the construction industry for creating metal roofing, gutters, and flashing.
4. Fabrication Industry
In the fabrication industry, tool formers are used for creating custom metal components for various applications such as furniture, lighting fixtures, and decorative items.
Conclusion
The tool former is an essential tool that can help make your job easier and more efficient. Whether you’re a DIY enthusiast or a professional mechanic, having a tool former in your toolbox can save you time and money in the long run.
By understanding the different types of tool formers available, how to use them effectively, and their various applications, you’ll be better equipped to handle any metal shaping project that comes your way.
References:
1. https://en.wikipedia.org/wiki/Sheet_metal_forming
2. https://www.trick-tools.com/tool-formers/
3. https://www.mittlerbros.com/bead-roller-vs-english-wheel/
4. https://www.baileigh.com/blog/sheet-metal-forming-equipment/
5. https://www.industrialmetalsupply.com/blog/sheet-metal-fabrication-tools
